Tooling Design & R&D Center
Develops die structures, forming logic and production solutions around product and process requirements.
HOPO operates in-house tooling design and production, precision stamping, product assembly and warehouse logistics.
The workshop is planned with an investment of more than RMB 40 million and covers 6,300 m². It can accommodate more than 70 stamping machines; at full-line capacity, planned annual output value reaches RMB 300 million.
The current configuration includes 26 Chin Fong presses and 26 stamping lines. The Cyber series has a monthly capacity of 250,000 sets; after phase two is completed, planned monthly capacity will reach 700,000 sets.
Develops die structures, forming logic and production solutions around product and process requirements.
Runs controlled high-volume stamping for hardware structures and functional components.
Supports the complete tool-manufacturing process with CNC machining centers, medium-speed wire EDM, lathes, grinders, EDM hole-drilling equipment and related resources.
HOPO handles tooling design, machining and production in-house and has established dedicated processes for precision stainless-steel stamping.
Manual, semi-automated and human-machine-separated lines are configured for different product processes.
Three manual handle assembly lines support an average daily output of 30,000 pieces.
Eight existing gear-case lines are being expanded with four additional lines, raising planned daily capacity from 30,000 to 45,000 pieces.
One human-machine-separated line is in normal production and a second is preparing to launch, with per-person efficiency improved by approximately 30%.
Nine automation types assemble 16 component categories automatically, increasing UPPH from 96 to 500, an efficiency improvement of approximately 400%.
The component warehouse covers more than 6,000 m² and the finished-goods warehouse more than 8,000 m². WMS, first-in-first-out management and AGV transport support material receipt, storage, picking and delivery.
Digitally coordinates inventory, locations, picking and movement records.
Supports disciplined stock rotation and traceable batch handling.
Automates internal material movement and improves the continuity of production logistics.
HOPO applies 6S management and provides clean, air-conditioned working areas. Seasonal cooling drinks are supplied during summer, while employee apartments, restaurants and sports and recreation facilities support daily well-being beyond the production line.