Hardware Manufacturing

Production Workshop

End-to-end quality assurance through lean automation and intelligent logistics.

Hardware Manufacturing
Workshop Overview

Workshop Overview

The workshop covers more than 33,000 m² and operates 80 stamping machines and 30 die-casting machines, supported by an in-house fully automated coating line. Its annual output value exceeds US$440 million.

33,000 m²+ workshop area
80 stamping machines
30 die-casting machines
US$440M+ annual output value
01 / Workshop Configuration

Three Core Workshop Functions

The workshop operates 80 stamping machines and 30 die-casting machines, together with an in-house fully automated coating line covering key stamping, die-casting and surface-finishing processes.

Three Core Workshop Functions · Craftsmanship concept · AI generated
Craftsmanship concept · AI generated
01

Tooling Design & R&D Center

The workshop comprises three core functions: the Tooling Design & R&D Center, Stamping Production Center and Tooling Production Center.

02

Stamping Production Center

It is equipped with a full range of high-precision machinery, including CNC machining centers, medium-speed wire EDM machines, lathes, grinders and EDM hole-drilling machines.

03

Tooling Production Center

Every stage of tooling, from design and machining to commissioning, is completed in-house.

This capability places HOPO at the forefront of stainless-steel stamping in China.

02 / Intelligent Assembly

Intelligent Assembly

The assembly workshop operates several dedicated production lines:

30,000 / day

Manual Handle Assembly

Three manual handle assembly lines deliver an average daily output of 30,000 pieces.

30,000 -> 45,000 / day

Gear-Case Production

Eight gear-case production lines are in operation, with four more planned, increasing output from 30,000 to 45,000 pieces per day.

+30%

CATH29 Screen-Hinge Automated Line

One automated line with separate manual and machine operations is in regular production, and a second is scheduled to come online, raising output per operator by 30%.

UPPH 96 -> 500

Stand-Alone Automation

Stand-alone automation equipment integrates the assembly of 16 components across nine configurations, increasing UPPH from 96 to 500—an improvement of more than 400%.

03 / Intelligent Logistics

Intelligent Logistics

The intelligent logistics center is divided into component and finished-goods areas. The component warehouse covers more than 6,000 m², while the finished-goods warehouse covers more than 8,000 m².

01

Warehouse Management System

A WMS is used throughout the warehouse.

02

First In, First Out

Inventory is managed under a strict first-in, first-out policy.

03

Automated Guided Vehicles

AGVs support fully digital control of material receiving, dispatch and stocktaking.

04 / People & Workplace

Employee Well-Being

HOPO regards employee well-being as an essential part of the company’s development. The workshop follows strict 6S management standards and maintains a clean, orderly, dust-controlled production environment. Work areas are air-conditioned, and cooling refreshments are provided during the summer. The campus also includes employee apartments, restaurants, and sports and recreation facilities.

Employee Well-Being

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